Tuesday, January 19, 2010

More Pannier Work

Now that the front attachment is set, it's time for the rear. The idea was to mount the rear to a hockey puck with a bolt, and then hang that from a bracket attached to the frame.































A few bolts and pins to fasten them down, and then the long wait for the ice in the street to melt so that I can take it out for a spin!

Ammo Can Pannier Project

So this is the first major project with the Scramblers: The Ammo Can Panniers. The reasons for going with the ammo cans were obvious: they're tough, waterproof, and best of all, cheap! Also with minimal work they can be welded and drilled to mount up.So with a set of four cans purchased for $15 each on sale at the local farm/ranch store we set to work

First of all, the mounting strategy: We decided to mount a post onto the passenger footpeg mounting points, which would attach to the ammo can at the front bottom to provide a forward mounting point and torsional stabiltiy. The rear support would be mounted to the frame under the seat, and would attach to the ammo cans using a hockey puck as a mounting point.

Seems simple enough. Now for the execution part.

We spent most of a Saturday getting the pieces cut and welded. We used two sizes of steel pipe, sized so that one would slip into the other. The larger size we cut into 1 inch lengths and welded to the bottom front corner of the can, as shown in the images below. A chunk of angle iron was also used to strengthen the weld.




































The post was constructed of a length (7" for the left side, 9.5" for the right side to extend past the pipes) of the smaller pipe, with a plug and a grade 8 bolt welded in place, which was then attached to the bike on the passenger footpeg mount.























Just slip the rings over the tube, and there's the front mount.


Monday, January 18, 2010